Sugar Making And Jaggery Plant

Product Details:

om kailash no. 5 –jumbo heavy king size 
sugarcane crusher s/c with planetary gear box & motor
267 mm dia – 305 mm length - size -10½” × 12”

mill base fabricated from 5”x 2. 5” channel.

side plates shall be fabricated from tested mild steel plates duly stress relieved. Side plates are mounted on the base frame provided with the mill.

mill roller shall be cast iron to be fitted on tested m. S. Shaft conforming to en-8 or equivalent is standard. All the top rollers shall have cross type coupling end. The rollers shall have v-grooving (radial grooving). Juice groove shall be provided on the bottom rollers

size of roller – 10. 5” dia. X 12” length nominal size

3- c. I. Roller, 1-mill,

a-   roller dia - 267 mm – length - 305 mm,

b-   roller dia - 267 mm – length - 305 mm,

c-    roller dia - 241 mm – length - 305 mm,

top studs are to hold the top caps to avoid roller movement and side studs are long and throughout the side plates both sides to hold the side caps. Setting keys are to adjust the brackets for roller setting.

top caps shall be fabricated from mild steel plates and it is to block the roller up and down movement.

side caps shall be of mild steel. Side caps embrace the mill housing and this gives additional strength against any lateral thrust of the top bushing with two bolts which are only for securing the cap in its working position.

top roller bushing shall be made out of phosphorous bronze. Bushings have brackets which embrace the mill side plates having about 1. 5 mm lateral play. Side roller bushing shall be of m. S. Brackets lined with phosphorous bronze metal.

heavy & big cast iron grease cup with m. S. Pipes for greasing on all the bushings.

a,b roller scrapers shall be of mild steel and are adjustable. The top scraper of the top roller shall be of floating type. The scraper blades for the juice grooves provided on the feed rollers shall be also adjustable.

c-roll scraper shall be of mild steel construction fitted with mild steel c-roll scraper stand with means of adjustment in horizontal direction from the outside. C-roll scraper shall be grooved to match the rollers.

coupling jointer are made of cast iron. One end of the coupling will be attached to crusher and other end will be attached to gear box shaft.

sugarcane feeder shall be mils steel.

sugarcane bagasse exit window shall be fabricated from mild steel plates.

crusher side gear shall be having hub cut 14 teeth.

crusher side cover shall be fabricated from m. S. Sheet.

juice collecting bottom tray shall be mild steel.

will be driven by planetary gear box with 20 h. P. Electric motor.

spanner set.
heavy duty, new system.

crushing capacity - 1500-1700 kgs per hour/40 tons for 24 hours.

total h. P. = 20 h. P.

 

Additional Information:

• Production Capacity: 30 PER MONTH
• Delivery Time: 2 WEEKS

Product Details:

^{om kailash no. 4 – super delux
sugarcane crusher with planetary gear box, motor
cane carrier
267 mm dia – 267 mm length - size -10½” x  10½”}

 

cane carrier shall be 12” wide and 12 feet long complete with m. S. Framing & structure.

mills-1, c. I. Graded rollers – 3.

a - roller dia - 267 mm – length – 265 mm.

b - roller dia - 267 mm – length - 267 mm.

c - roller dia - 247 mm – length – 305 mm.

mill base fabricated from m. S. Channels.

side plate fabricated from tested mild steel plates.

110 mm thick graded m. S. Shafts.

gun metal top roller bush half square/half round.

gun metal b&c roller bush full round with m. S. Forged bush holder.
top caps fabricated from m. S. Plates.

side caps fabricated from m. S. Plates.

long studs to hold the side caps from the both sides.

setting keys for b&c roller holder to avoid movement.

heavy & big grease cup & pipes.

a,b roller scrapers fabricated from m. S. Plates.

c-roll scraper stand & c-roll scrape fabricated m. S. Plates.

crusher side gear shall be having hub cut 14 teeth.

crusher side cover shall be fabricated from m. S. Sheet.

sugarcane bagasse exit window shall be fabricated from mild steel plates.

juice collecting bottom tray shall be mild steel.

driven by planetary gear box & 15 h. P. Electric motor.

single coupling - rpm -7 / 8.

bagasse carrier 12” wide and 20 feet long complete with m. S. Framing & structure.

foundation bolts for the mill will be provided.

heavy duty, new system.

crushing capacity -1500-1600 kgs per hour / 38 tons for 24 hours.

motor h. P. – 15 h. P.

Product Details:

OM KAILASH NO. 4  SUPER DELUXE 
SUGARCANE CRUSHER WITH HELICAL GEAR BOX
267 MM Dia  267 MM LENGTH - Size -10 x  10 

Mills-1, C.I. Graded Rollers  3.

A - Roller Dia - 267 mm  Length - 267 mm, A-Roller Groove- 6 mm.

B - Roller Dia - 267 mm  Length - 267 mm, B- Roller Groove - 6 mm.

C - Roller Dia - 247 mm  Length - 267 mm, C- Roller Groove - 12 mm.

Mill base fabricated from M.S. Channels.

Side Plate fabricated from tested mild steel plates.

110 mm Thick Graded M.S. Shafts.

Gun Metal top Roller Bush half square/half round.

Gun Metal B&C Roller Bush Half round with C.I. Half Bush Holder.

Top Caps fabricated from M.S. Plates.

Side Caps fabricated from M.S. Plates.

Long Studs to hold the Side Caps from the both sides.

Setting Keys for B&C Roller Halter to avoid movement.

Heavy & Big Grease Cup & Pipes.

A,B Roller Scrapers fabricated from M.S. plates.

C-roll Scraper Stand & C-roll Scrape fabricated M.S. plates.

Crusher Side Gear shall be having hub cut 14 teeth.

Crusher side cover shall be fabricated from M.S. Sheet.

Sugarcane Feeder shall be fabricated from Mild Steel plates.

Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.

Juice Collecting bottom Tray shall be Mild Steel.

Oil bath Rain proof Helical Gear Box,

Gear Box cover shall be fabricated from M.S. Sheet

Tapper Roller  Bearings,

Master Gear Helical, Master Gear Pinion Helical,

Intermediate Gear Helical, Fast Pulley Pinion Helical,

Crushing Capacity -1350-1450 Kgs Per Hour / 35 Ton for 24 Hours

Crusher Pulley Plain  29 x 1.75 hole, Pulley Rpm -240,

Single Coupling, Coupling Rpm -7 / 8,

Motor H.P.  Required  15 H.P.
Diesel Engine H.P. Required - 20 H.P.

 

Additional Information:

• Production Capacity: 10 NOS PER MONTH
• Delivery Time: 2-3 WEEKS

Product Details:

OM KAILASH NO. 5 –JUMBO HEAVY KING SIZE

SUGARCANE CRUSHER S/C WITH PLANETARY GEAR BOX & MOTOR

   267 MM Dia – 305 MM LENGTH - Size -10½” × 12”
  WITH CANE CARRIER & BAGASSE CARRIER

Mills-1, C.I. Graded Rollers – 3.

A - Roller Dia - 267 mm – Length – 305 mm.

B - Roller Dia - 267 mm – Length - 305 mm.

C - Roller Dia - 241 mm – Length – 305 mm.

Mill base fabricated from M.S. Channels.

Side Plate fabricated from tested mild steel plates.

110 mm Thick Graded M.S. Shafts.

Gun Metal top Roller Bush half square/half round.

Gun Metal B&C Roller Bush full round with M.S. forged Bush Holder.

Top Caps fabricated from M.S. Plates.

Side Caps fabricated from M.S. Plates.

Long Studs to hold the Side Caps from the both sides.

Setting Keys for B&C Roller Holder to avoid movement.

Heavy & Big Grease Cup & Pipes.

A,B Roller Scrapers fabricated from M.S. plates.

C-roll Scraper Stand & C-roll Scrape fabricated M.S. plates.

Crusher Side Gear shall be having hub cut 14 teeth.

Crusher side cover shall be fabricated from M.S. Sheet.

Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.

Juice Collecting bottom Tray shall be Mild Steel.

Single Coupling - Rpm -7 / 8.

Mill will be Driven by Planetary Gear box & 20 H.P. Electric Motor.
Cane Carrier Complete - 12 Feet
Bagasse Carrier Complete - 20 Feet

Foundation Bolts for the Mill will be provided.

Heavy Duty, New System.

Crushing Capacity -1500-1700 Kgs Per Hour / 40 Tons for 24 Hours.

H.P. Required – 20 H.P.

Additional Information:

• Production Capacity: 25 PCS PER MONTH
• Delivery Time: 2-3 WEEKS

Product Details:

^{OM KAILASH NO. 5 JUMBO HEAVY KING SIZE
SUGARCANE CRUSHER S/C WITH HELICAL GEAR BOX 
267 MM Dia  305 MM LENGTH - Size -10 × 12}

Mill base fabricated from 5x 2.5 channel.

Side Plates shall be fabricated from tested mild steel plates duly stress relieved. Side Plates are mounted on the base frame provided with the mill.

Mill Roller shall be Cast iron to be fitted on tested M.S. Shaft conforming to EN-8 or equivalent IS standard. 

Size of Roller  10.5 Dia. x 12 Length Nominal size

3- C.I. Roller, 1mill,

A-   Roller Dia 267 mm  Length 305 mm,

B-   Roller Dia  267 mm  Length  305 mm,

C-    Roller Dia  241 mm  Length  305 mm,

Top Studs are to hold the Top Caps to avoid Roller Movement and side Studs are Long and throughout the side plates both sides to hold the Side Caps. Setting Keys are to adjust the Brackets for Roller setting.

Top Caps shall be fabricated from Mild Steel plates and it is to block the roller up and down movement.

Side caps shall be of Mild Steel. Side caps embrace the mill housing and this gives additional strength against any lateral thrust of the top Bushing with two bolts which are only for securing the cap in its working position.

Top roller Bushing shall be made out of phosphorous bronze. Bushings have Brackets which embrace the mill Side Plates having about 1.5 mm lateral play. Side roller Bushing shall be of M.S. Brackets lined with phosphorous bronze metal.

Heavy & Big Cast Iron Grease Cup with M.S. Pipes for Greasing on all the bushings.

A, B Roller scrapers shall be of Mild Steel and are adjustable. The top scraper of the top roller shall be of floating type. The scraper blades for the juice grooves provided on the feed rollers shall be also adjustable.

C-roll Scraper shall be of Mild Steel construction fitted with Mild Steel C roll Scraper stand with means of adjustment in horizontal direction from the outside. C-roll Scraper shall be grooved to match the rollers.

Coupling jointer are made of Cast Iron. 

Sugarcane Feeder shall be Mils Steel.

Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.

Crusher Side Gear shall be having hub cut 14 teeth.

Crusher side cover shall be fabricated from M.S. Sheet.

Juice Collecting bottom Tray shall be Mild Steel.

Oil bath Rain proof Helical Gear Box,

Gear Box cover shall be fabricated from M.S. Sheet

Tapper Roller Bearings,

Master Gear Helical, Master Gear Pinion Helical,

Intermediate Gear Helical, Fast Pulley Pinion Helical,

Crusher Pulley Plain  29 x 2 hole, Pulley Rpm 240,

Spanner Set.

Heavy Duty, New System.

Crushing Capacity  15001700 kgs per Hour/40 Tons For 24 Hours.

Motor H.P. Required = 20 H.P.

WITHOUT MOTOR

Additional Information:

• Production Capacity: 10 NOS PER MONTH
• Delivery Time: 3 WEEK

Product Details:

OM KAILASH NO. 6 - SUPER JUMBO- TOTAL HEAVY-MOTTU MODEL 
SUGARCANE CRUSHER WITH HELICAL GEAR BOX 
356 MM Dia - 356 MM LENGTH - Size - 14" x 14" 

Mills-1, C.I. Graded Rollers - 3.

A-    Roller Dia - 356 mm - Length - 356 mm,

B-    Roller Dia - 356 mm - Length - 356 mm,

C-    Roller Dia - 347 mm - Length - 356 mm,

Mill base fabricated from 8"x 3" channel.

Side Plate fabricated from tested mild steel plates.

140 mm Thick Graded M.S. Shafts.

Gun Metal top Roller Bush half square/half round.

Gun Metal B&C Roller Bush full round with M.S. forged Bush Holder.

Oil Bath Water Proof Helical Gear Box.

Tapper Roller Bearings.

Master Gear Helical, Master Gear Pinion Helical.

Intermediate Gear Helical, Fast Pulley Pinion Helical.

Top Caps fabricated from M.S. Plates.

Side Caps fabricated from M.S. Plates.

Long Studs to hold the Side Caps from the both sides.

Setting Keys for B&C Roller Holder to avoid movement.

Heavy & Big Grease Cup & Pipes.

A,B Roller Scrapers fabricated from M.S. plates.

C-roll Scraper Stand & C-roll Scrape fabricated M.S. plates.

Crusher Side Gear shall be having hub cut 14 teeth.

Double Coupling - Rpm -7 / 8.

Tell Bar system to couple the Gear Box with Crusher with Coupling.

Foundation Bolts for the Mill will be provided.

Heavy Duty, New System.

V-Belt Pulley, Pulley RPM -290.

Crushing Capacity -1850-1950 Kgs Per Hour / 45 Tons For 24 Hours.

Motor H.P. Required - 30 H.P. (Client's Scope)

Additional Information:

• Production Capacity: 5 NOS PER MONTH
• Delivery Time: 4 WEEKS

Product Details:

Product Details:

_{OM KAILASH NO. 5 –JUMBO HEAVY KING SIZE 
SUGARCANE CRUSHER D/C WITH PLANETARY GEAR BOX & MOTOR
267 MM Dia – 305 MM LENGTH - Size -10½” × 12”}

Mill base fabricated from 5”x 2.5” channel.

Side Plates shall be fabricated from tested mild steel plates duly stress relieved. Side Plates are mounted on the base frame provided with the mill.

Mill Roller shall be Cast iron to be fitted on tested M.S. Shaft conforming to EN-8 or equivalent IS standard. 

Size of Roller – 10.5” Dia. x 12” Length Nominal size

3- C.I. Roller, 1-mill,

A-   Roller Dia - 267 mm – Length - 305 mm,

B-   Roller Dia - 267 mm – Length - 305 mm,

C-    Roller Dia - 241 mm – Length - 305 mm,

Top Studs are to hold the Top Caps to avoid Roller Movement and side Studs are Long and throughout the side plates both sides to hold the Side Caps. Setting Keys are to adjust the Brackets for Roller setting.

Top Caps shall be fabricated from Mild Steel plates and it is to block the roller up and down movement.

Side caps shall be of Mild Steel. Side caps embrace the mill housing and this gives additional strength against any lateral thrust of the top Bushing with two bolts which are only for securing the cap in its working position.

Top roller Bushing shall be made out of phosphorous bronze. Bushings have Brackets which embrace the mill Side Plates having about 1.5 mm lateral play. Side roller Bushing shall be of M.S. Brackets lined with phosphorous bronze metal.

Heavy & Big Cast Iron Grease Cup with M.S. Pipes for Greasing on all the bushings.

A,B Roller scrapers shall be of Mild Steel and are adjustable. The top scraper of the top roller shall be of floating type. The scraper blades for the juice grooves provided on the feed rollers shall be also adjustable.

C-roll Scraper shall be of Mild Steel construction fitted with Mild Steel C-roll Scraper stand with means of adjustment in horizontal direction from the outside. C-roll Scraper shall be grooved to match the rollers.

Coupling jointer are made of Cast Iron. One coupling will be attached to crusher shaft and the other coupling will be attached to gear box shaft along with tell bar to couple the gear box and crusher coupling.

Sugarcane Feeder shall be Mils Steel.

Sugarcane Bagasse Exit Window shall be fabricated from Mild Steel plates.

Crusher Side Gear shall be having hub cut 14 teeth.

Crusher side cover shall be fabricated from M.S. Sheet.

Juice Collecting bottom Tray shall be Mild Steel.

will be Driven by Planetary Gear box with 20 H.P. Electric Motor.

Spanner Set. 
Heavy Duty, New System.

Crushing Capacity - 1500-1700 kgs per Hour/40 Tons For 24 Hours.

Total H.P. = 20 H.P.

Additional Information:

• Production Capacity: 25 PCS PER MONTH
• Delivery Time: 2-3 WEEKS